Flush Panel Doors

The broadest range of flush panel doors throughout Australia is available from Spence
Doors, because we manufacture doors to order, for practically every application.

Flush Panel Doors

Spence manufacture a range of both Solid Core and Hollow Core Flush Panel Doors to meet a wide variety of applications, both internal and external. Balanced in construction, these doors feature two matched plain face panels which entirely conceal the inner structure with continuous bonding between the faces and core.

Openings for glass panels of all shapes and sizes, including porthole, semicircular, triangular and polyonich, can be incorporated in any Spence Flush Panel Door. In addition, preparations for specialised hardware such as relief air grille registers, concealed door closers, acoustic seals, electronic strikers and double action pivoting systems can be made to suit your needs.

Edge cover strips can be fitted to provide protection against buffeting, and may be either butt or mitre joined at the corners. For external applications, these strips are usually fixed to all edges to prevent the core becoming exposed to the elements. We recommend highly exposed doors be faced with metal sheeting.

Spence can produce Flush Panel Doors to any size, thickness, finish and specification that meets your requirements. When you talk to us you have the experience of fifty years of door manufacture at your service. Spence Flush Panel Doors are manufactured stress free to avoid warping and faced on both sides with matching panels to ensure balanced construction.

A wide selection of facings are available for both internal and external applications. Depending on performance requirements, the thickness of the face sheet can range from 3mm up to 12mm, with thicker faces providing a flatter, more robust door with superior acoustic properties.

  • Hollow Core

    Hollow Core

    Spence Flush Honeycomb Doors can be used internally (with limited and conditional external application). Doors have lock blocks on both sides to allow hanging from either side, and feature extra wide top rails for strength and versatility. Internal frames are KD (Kiln dried) Hardwood, Finger Jointed Pine or MDF (Medium Density Fibreboard).

    These doors incorporate Formcell Honeycomb, a cellular cardboard reinforcing mesh which is extremely light and has tremendous structural strength.

    Core Material

    • Formcell
    • Structural
    • Honeycomb

    Frame

    • KD Hardwood, Finger Joined Pine or MDF
    • 600mm lock block fitted to both sides
    • 90mm minimum top rail

    Door Face Options

    Internal

    • Paint quality plywood 3mm, 4mm, 6mm
    • Veneered plywood 4mm
    • Veneered MDF 4mm to 12mm
    • MDF 3mm, 4mm, 4.75mm, 6mm, 7.5mm, 9mm, 12mm
    • Redicote hardboard 3.2mm, 4.8mm
    LVL

    LVL

    Spence LVL (Laminated Veneered Lumber) provides a superior solid core door. LVL construction consists of 3mm thick lamination of pine glued flat under pressure to produce a stable panel. Spence LVL doors are able to be trimmed to size without impairment of fixed points.

    Solid Core Blockboard Doors

    Solid Core Blockboard Doors

    Core Material

    • Pinus Blockboard formed of edge glued pine timber strips with clean full length stiles

    Frame

    • None required

    Door Face Options

    Internal

    • Paint quality plywood 3mm, 4mm, 6mm
    • Veneered plywood 4mm
    • Veneered MDF 4mm to 12mm
    • MDF 3mm, 4mm, 4.75mm, 6mm, 7.5mm, 9mm, 12mm
    • Redicote hardboard 3.2mm, 4.8mm

    External

    • Paint quality exterior grade plywood with “A” Bond glueline 4mm, 6mm
    • Durocote hardboard 3.2mm, 4.8mm

    Spence Solid Core Blockboard Doors are suitable for both internal and external use. They are solid throughout and therefore don’t require a perimeter frame. These doors are extremely robust and versatile. They can be resized, openings cut and otherwise modified easily and without impairing their structural strength.

    The blockboard core is formed of short lengths of pine, square dressed and edge laminated. It is a stable panel machined to even thickness. Clear pine stiles can be seen at the vertical edges.

    Solid Core Particleboard Doors

    Solid Core Particleboard Doors

    Core Material

    • Medium Density Particleboard 25mm, 28.5mm or 33mm

    Frame

    • KD Hardwood or Finger Jointed Pine

    Door Face Options

    Internal

    • Paint quality plywood 3mm, 4mm, 6mm
    • Veneered plywood 4mm
    • Veneered MDF 4mm to 12mm
    • MDF 3mm, 4mm, 4.75mm, 6mm, 7.5mm, 9mm, 12mm
    • Redicote hardboard hardboard 3.2mm, 4.8mm

    Spence Solid Core Doors are solid throughout and have an internal timber perimeter frame surrounding a medium density particleboard infill. The width of the perimeter frame determines the possible size reduction of these doors and wider timber frame members can be specified for greater flexibility in on-site adjustment. The entire door frame is of uniform thickness, to match the particleboard infill. Openings can be cut for daylights and vents. These doors have good acoustic properties. They are designed for internal use and external application should use HMR particleboard core.

    Veneer Doors

    Veneer Doors

    Core Material

    • Any of the above flush panel core material may be used in Veneer Doors.

    Frame

    • Hardwood or Finger Jointed Pine

    Door Face Options

    • See timber samples below
    • Specify your own choice of exotic timbers

    Substrate

    • MDF 4 or 6mm, other available upon request.
    • Plywood 3.6 or 6mm.

    Spence Veneer Doors can be manufactured to your specifi cation; choose from a wide range of veneers, solid or hollow cores and optional edge strips.

    Doors are suitable for internal use only. All Spence Veneer doors are made to order so feel free to specify custom dimensions and materials. Will match edge strips to veneer as close as possible.